Dynamic Fish Manure Extractor System

Cleanliness in fish hatchery raceways is of the utmost importance when it comes to healthy fish. As an engineering team, our purpose is to design a system that can effectively reduce the build-up of fish manure on the bottom of the raceways without causing re-suspension of the manure in the water.

Design Specifications and Goals
Design Needs To:
 * Remove feces from bottom of raceway without re-suspension
 * Be Durable
 * Be Easy To Use
 * Be Cost Effective
 * Be Simple
 * Meets client specifications (shown below)
 * Is automated and more efficient than the current method
 * Increases overall productivity and health of the fish
 * Increase dissolved oxygen levels
 * Lowers phosphorous levels

Background
Current techniques used to clean fish hatchery raceways take an unnecessary amount of time. Minimum wage workers spend hours upon hours cleaning fish manure out of the raceways, but are ineffective in doing so due to problems with re-suspension of fecal particles. Therefore, the lack of an efficient way to collect fish feces causes hazardous living conditions for the fish in the raceways as well as for the ecosystem where the hatchery discharges its water: the Snake River.

Previous Designs

 * A screen that is pushed across the bottom of the raceways to collect manure (see photo)
 * A vacuum that cleans waste in the quiescent zone (see photo)
 * Quiescent Zone: area of the raceway designed to help the re-suspended particles have time to settle in the settling basins.
 * Last 20 feet of the raceway
 * No fish in this area
 * Settling basins emptied by hand


 * Last Year's Design
 * Our design team is continuing a project that began last year. Last year's team designed a moving baffle that would help to eradicate the manure problem. The essence of the design was to create a high velocity (relative to the raceway's flow rate) stream of water that moved underneath the baffle, thereby "pushing" the fish manure downstream. As seen in the video below, the baffle design caused the manure to move downstream, but this did not solve the problem. Benefits and drawbacks are listed below.
 * Pros
 * Pushed manure downstream with nearly 100% effectiveness
 * Did not require an external power source
 * Could be adjustable based on the flow rate present
 * Cons
 * Re-introduction of the high velocity stream to the slower-moving water caused re-suspension of the manure particles
 * Detrimental effects when fish breathe in manure
 * Manure did not settle in the Quiescent Zone, but rather was pushed into the next raceway; problem was pushed downstream and not solved.
 * Baffle may cause stress in fish, as they will need to either jump over the top of the baffle or swim underneath
 * Fish are cornered at the back of the raceway where dissolved oxygen is lowest
 * Disrupts the feeding routine at the raceway
 * Very heavy- not portable
 * Still needs people to restart the baffle at the top of the raceway or transport to the next one.

All in all, the client stated that the use of a baffle system such as the one proposed last year was not feasible or practical for his needs.

Client Needs
Our client requests a design that will accomplish the following needs:
 * Remove feces from the bottom of raceways without re-suspension of particles
 * Be durable (minimal maintenance)
 * Be easy to use (anyone can operate)
 * Be cost effective (less than our budget of $750)
 * Be simple (be replicable)
 * Cause a net decrease in labor

Next Task
Our next task is to order parts and build a model of the frame implemented in Preliminary Design 2a. It will consist of the following parts from McMaster-Carr:


 * Potentiometer= $10.00
 * Scrap Metal for Track Wheels
 * 12 ft. Angle Iron= $30.00
 * 4 ft. U-Channel Al
 * (1/8in x 1/2in x 1/2in)= $5.40
 * Ultra Corrosion Resistant Al Tubing
 * 3ft. =$11.38
 * 6ft. =$17.50

Future Challenges and Possible Solutions
We have the following questions (and possible solutions to those questions):


 * Will the design be permanent or movable from raceway to raceway?
 * Depends on available funds and weight of the frame
 * If frame is permanent, then pump will be removable
 * How to filter the effluent water?
 * Settling basin
 * Large filter (more research to be explored- possible filters could be a radial filter, swirl filter, or drum filter)
 * Pump straight to the QZ zone
 * How to move the frame down the raceway?
 * Baffle-propelled downstream, motor used to go back upstream
 * Baffle-propelled downstream, lifted and carried back upstream
 * Motor used for downstream and upstream movement

Document Archive



 * Note: Design Review Presentation was too large to upload, however, all of the information from the powerpoint is on this webpage