Next Gen FHSAE Engine



The purpose of this project is to design and manufacture a robust platform for testing and development on the next generation SAE car.

Problem Definition
Design a robust platform for testing and optimization of the next generation formula vehicle utilizing a KTM 525 motorcycle engine and a small frame drivetrain.

Background
Using metrology equipment to obtain measurements for the modeling of an engine and drivetrain components in Solidworks.

Primary

 * •	Disassemble the KTM 525 engine and utilize Dezignworks to trace complex geometry


 * •	Make detailed measurements using calipers and micrometers


 * •	Construct a CAD model of the engine in Solidworks


 * •	When drivetrain is procured, disassemble and obtain measurements for CAD modeling


 * •	Determine optimal drivetrain configuration for maximum efficiency

Secondary

 * •	Construct car frame and body in Solidworks around the optimal configuration


 * •	Utilize engineering analysis on engine, frame and drivetrain using computer models (MATLAB and ABAQUS) and hand calculations to guide design


 * •	Manufacture/Procure materials and parts to create final product

Specifications

 * •	KTM engine must be modeled as accurately as possible


 * •	Drivetrain must be realistic for engine size/capability


 * •	Frame design must be compact and lightweight


 * •	Several drivetrain configurations must be designed and compared to determine the balance between reality and efficiency


 * •	FSAE rules and regulations must be followed and factored into the design

Project Learning

 * •	Gain experience with 3D modeling of real world parts