Sorting of Titanium Fittings

Automation of simple jobs is becoming more common among companies, large and small. Our team was tasked with creating a automated reorienting system that could take titanium fittings of a range of sizes and orient them to pass them through an acid bath with little to no human involvement.

Background
Boeing's aeronautics requires a large amount of fittings per aircraft for the different types of electrical and liquid systems that keep them flying in all weather conditions. To do this, Boeing has fittings machined from titanium in differing sizes. Before the fittings can be welded into place, they must be passed through a chemical bath to cleanse the parts of any contaminants. With their current setup however, the process of getting the fittings on rails for the chemical bath is extremely time-consuming, taking up to 8 hours of work by hand.

Deliverables

 * Mathematical models for predicting ion motion in brine under magnetic and/or electrical field


 * Extensive measurements on brine flows in channel/pipe under magnetic and/or electrical field


 * Extensive measurements on the patent-pending prototype machine


 * 15% reduction in salinity with a decent flow rate


 * Measurement of energy required to create that reduction in salinity

Specifications
This project doesn't have specifications for a final design. Rather, this project has been a series of experiments designed to develop specifications for a final prototype and process.

Client Interview

 * Wrote a list of technical, budget, and miscellaneous questions for client to make sure we approached this project fitting our client's needs
 * From the answers we obtained, we were able to build a better foundation for starting this project

Lead Instructor and Technical Advisor Meetings

 * Every week
 * Topics such as due dates, technical progress, budgets, and brainstorming are all discussed during these meetings

Capacitive Deionization
An electric potential is applied to carbon electrodes across a brine filled channel.

There are currently 4 different process types that use forms of Capacitive deionization. These are:
 * Flow-by mode in which brine water flows through a channel or channels that have charged electrodes as walls. This mode is simple to construct and model but has an inefficient discharge method.
 * Flow-through mode in which brine can flow directly through porous electrodes. A more complex method that requires porous electrodes.
 * Flow-electrode CDI is a type of continuous CDI in which a membrane separates the brine from a charged, moving mixture. This method is complex.
 * CDI with wires is a type of continuous CDI in which wires are placed in a brine solution, charged, and then discharged in a different solution. This method is also complex and involves moving parts.

The most simple method (flow-by) is the one used for this project

Mathematical Model
This shows the equations used in our model to calculate the expected reduction of salinity. These equations used the geometry of the channel and electrodes along with the applied voltage to calculate how much charge (Qelectrode) could be collected on each electrode. This picture links to an article about water properties that was used.