Directional Antenna Alignment Control System

The goal of the project is to create a control system that can be used to automatically align a directional antenna mounted on a barge to an on-shore omnidirectional antenna. This system will use GPS coordinates of the bow and stern of the barge to determine the directional antenna's position as well as the coordinate of the on-shore antenna to determine the angle of alignment that the system will need to output.

=Problem Definition=

Background
The U.S Navy Acoustic Research Detachment has been conducting research on a barge in North Idaho and have been transmitting their recorded data from the barge to an on-shore omnidirectional antenna.



Their transmitting antenna is not automatically aligned to the receiving antenna on the shore. Thus, those on the barge must go up to the antenna and manually redirect it every time the barge moves to a new location. This wastes time and energy of personnel as well as delays research. Utilizing a control system that automatically aligns the transmitting antenna to the onshore antenna could significantly reduce waiting time. We will be creating a control system that will align the antenna within 30 seconds the moment the system is powered. Additionally, the system will have an on/off switch so that those on the barge will not have to go up to the antenna to power the system, further increasing the convenience of aligning the antenna. The precision of the antenna will also improve as the antenna adjustment will be a mechanical output of a calculated digital input position, which is more precise than the human eye.

Deliverables
The objective of this project is to create a working finalized product that can be mounted and implemented atop the barge. The system will also be configured to be a "plug-n-play" device and made so that maintenance and upkeep is fairly easy to conduct.

6. Schedule Requirements
=Design= The following is a description of the control system's functional process and our design choices for the prototype.

Functional Process
Once the device has been powered on, the first step of our system's process will be receiving a RS232 serial communication from a GPS receiver. This receiver will send the coordinates of the bow and stern of the barge. Once the message is received, a microcontroller calculates the position of the directional antenna and then, using the fixed coordinate of the on-shore antenna, determines the angle that the directional antenna would need to rotate (relative to the bow of the barge) to properly align itself to the on-shore antenna. One thing to note is that the microcontroller will adjust the angle of rotation based on what angle the antenna is currently at (again, relative to the bow).



Next, the microcontroller translates the angle into stepper motor steps and then send the result out to the motor where it will turn accordingly. The mounting rod of the directional antenna will be connected to the shaft of the stepper, therefore turning as the motor turns. To ensure the stepper motor moved to the correct position, an encoder will be attached and will send a signal containing the position back to the microcontroller where necessary angle adjustments will be made. Once the control system has deemed the motor to be in the correct position, the whole process will then repeat.

System Design
The design for our device can be split up into three different subsystems: Housing, Power, and Control.

Parts
For the stepper motor, we elected to use STEPPERONLINE's NEMA 17 Bipolar Stepper Motor. This motor has a step angle of 1.8° with a holding torque of 59Ncm (84oz.in). This motor would, however need a motor driver and would not be able to be driven directly from the microcontroller. Thus, we opted to use the HiLetgo A4988 Stepstick Stepper Motor Driver.

Using this driver would enable us to determine how many steps the motor should move and in what direction (CW or CCW). This driver also allowed for microstepping down to a sixteenth of a step, thus allowing for 0.1125° per step. Since the barge would be, at most, approximately two miles away from the on-shore antenna, we needed to get the motor to have as good of resolution as we could, and at the time of our choosing the driver, 0.1125° was the best we could find.

When choosing a microcontroller, we decided upon the Arduino Uno Rev 3.We chose this device since it had a serial port to communicate with the GPS receiver, a supply voltage of 9 volts, which turned out to be the same as the supply voltage of the motor driver, there were plenty of digital pins for connecting to the motor driver and encoder, and we were familiar with the Arduino coding interface.

The part that caused the most issue and relief was the rotary encoder. Since this was a control system, we needed to create a feedback loop to ensure that the antenna was in the correct position. An encoder would be able to do just that by reading the amount of steps the motor moved from its last position and sending them to the microcontroller to be analyzed. The issue was finding an encoder that worked with our parts. Our first theory was to use a hollow shaft rotary encoder that could slide on top of the motor shaft. This problem with this is that there were no encoders we could find that were small enough to fit around the motor's 5mm shaft. The next idea was to replace our motor with one that had an encoder built in. We managed to find one that contained the exact motor we had already bought, but the encoder was incremental instead of absolute. This is an issue because incremental only reads the motor's distance, speed, and position while the absolute encoders measured angular positions. Also, absolute encoders could maintain the antenna's position after powering down while the incremental could not.

We eventually came across a product called uStepper S. This device served as a microcontroller but also had a motor driver and a rotary encoder built-in. It was programmed to be used with the Arduino interface and had already had an Arduino library ready to use. Also, the motor driver was able to microstep down to 1/256th step (or 0.007°) and the encoder had a resolution of 0.0055°. With these resolutions, our angle and step calculations would become greatly more precise than we had originally planned for. In addition, this microcontroller supported an input voltage of 9V, leaving our power system unchanged. In the end, we replaced the Arduino Uno and the A4988 Motor Driver with the uStepper S.

Code
=Project Learning=

=Final Design=

=Validation=

=Team Members=

=Additional Documentation=

Project Schedule



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Client Interview