Food Insecurity

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Team Name Children of the Corn
Sponsors
  • College of Engineering
  • Team Members
  • Drew Owens
  • Josh Warnick
  • Spencer Hauck
  • Justin Nesbitt
  • Duration Fall 2017 - Spring 2018
    Client Dr. Dan Robertson

    [1]

    Faculty Advisers Dr. Dan Robertson

    [2]

    Mentor Colton Bailey

    Team Mission

    To create a Marketable product that measures stalk strength and is durable and user friendly to the agricultural industry.

    Background[edit]

    2016-2017

    During the Fall semester of 2016 & the Spring semester of 2017 the team working on the Food Insecurities project created a device that measures the stalk strength of corn using the bending moment created by pushing the corn stalk over until it breaks. They were able to create a device that has since gone out in to the field and been used by seed research companies like Monsanto.


    2017-2018

    Corn Cross section food insecurity.jpg

    The structure of a corn stalk has two parts, a outer layer called a rind and a inner layer called pith. Rind is high in cellulose and provides most of the structural support for the corn stalk. The pith is the soft inner layer of the corn stalk and provides the means to provide nutrient transportation throughout the corn stalk. Stalk lodging is defined as breakage of the stalk below the ear.Every year the annual loss to corn from stalk lodging is between 5%-25%, it can also cause an increased harvest time, drying costs, and can cause volunteer corn the next planting cycle.

    The corn stalk grows at points called nodes, and it is just above these points where the highest stresses occur. It is at these points where we are trying to calculate the strength of the corn stalk.

    Stalk Sections Food Insecurity 2017.jpg

    Design Task[edit]

    Problem Statement

    Dr. Daniel Robertson of the Mechanical Engineering Department wants to create a smaller, quicker, easier to use device that uses non-destructive testing to measure the stalk strength of corn. This device must be quicker than the current device and easy for the operator to use all day.

    Goals

    1. The device must be able to be operated by one person and be able to take its measurements and show the results within 30 seconds.

    2. The device must be able to last a full work day and must use non-destructive testing to measure the stalk strength.

    3. A working device must be complete by the end of the Fall 2017 semester.

    Design Specifications[edit]

    When Comparing 3 different methods to accomplish our goals our team used a design matrix to rate each design in each category from 1 to 3. Where 1 was inadequate, 2 was met expectations, and 3 was excelled. We then totaled each categories score and the design with the highest score was deemed the best device.A more detailed list of our constraints and specifications can be seen below with the reason for each.

    Food Insecurity Design Matirx and Specs.JPG

    Specs and Constraints Food Insecurity 2017.PNG

    Specs and Constraints Food Insecurity 2017 part 2.PNG

    Design Process[edit]

    Mechanical Components

    So far for the second semester of the project we have come a long way in developing new designs and prototypes. Using our design matrix, we designed to go with a out of line actuator design with the option of having it hand powered as well. Below is a CAD drawing of the current prototype will look like in its full extension.

    Food Insecurity 2017 Out of line Prototype.jpeg

    Then below is a picture of what it will look like fully retracted.

    2017 Capstone Food Insecurity Out of line Prototype Closed.jpeg

    A top view of what the final product will look like has been included below.

    2017 Capstone Food Insecurity Out of line Prototype Top View.jpeg

    The design of our device uses a several key components - a linear actuator (blue), load cell (red), needle, stalk holder (yellow), and back plate. The Linear actuator is used to push the needle attached to the load cell through the stalk to gather data on force. The back plate is used as a support for the stalk allowing for more accurate force measurements. The back plate is also used as a absolute zero when measuring distance with the linear potentiometer attached to the actuator. This data is then graphed and shown on a touch screen on top of the device.

    Our first prototype is shown below, and while the components are the same as our current prototype, it has a fundamentally different design. As can be seen in the picture below, we have the actuator, load cell, and needle all connected in line with each other, with space around them for all the electrical components.

    Actuator design food insecurity 2017.JPG

    For our next iteration we got rid of the box and moved to a "backbone" design where we have one flat piece of metal with a bend at one end to act as a back plate and mount all components to it to cut down on size and weight of the device.

    2017 Food Insecurity Backbone Actuator design.jpeg


    Electrical Components

    The device uses a Raspberry Pi and a Arduino Controller to run the software and algorithms to create the force distance graph giving the stalk strength and diameter. The software is also able to track where the sample was taken using GPS and the plot number of the sample is able to be inputted. Within the device itself a motor controller will be used to control the actuator.

    Experiment Design

    In order to test our prototypes we will be using dried corn stalks that we collected in the fall and use the devices to poke the stalks. Our initial tests will be to see how well the device functions in a real world environment and if it can gather data and meet our speed requirements. If the device is able to meet these initial tests then we will move into testing the accuracy and precision of the data gathering by comparing the results from the device to tests done on the same stalks in a lab to measure the force and distance data graphs and comparing the results. For the tests we will be using multiple cornstalks with a variety of diameter sizes in order see how the device can handle different scenarios. Several things we will be looking for in the initial tests are: is there any deflection in the needle? Does the needle hit the center of the cornstalk? Is the method of holding the cornstalk in place effective? Is there any deflection in the back plate? Is the device moving fast enough to meet our speed requirements? The second round of testing will then be the fine tuning of the device and the algorithm which will plot the force vs distance data. The main question here is accuracy and that will be what we are looking for from this test.

    Technical Data Sheets

    Media:2017 Food insecurity Linear_Potentiometer_Specs.pdf

    Media:2017 Food Insecurity Motor_Controller_Specs.pdf

    Media:2017 Food Insecurity Arduino_Uno_Specs.pdf

    Media:2017 Food Insecurity Raspberry_Pi_3_Specs.pdf

    Media:2017 Food Insecurity Load_Cell_Specs.pdf

    Media:2017 Food Insecurity LD_Linear_Actuator_Data_Sheet_1607.pdf

    Project Learning[edit]

    Software

    Most of the software has already been developed by the previous device's team, however changes must be made to allow for how the force is gathered relative to the distance of the needle.


    Fabrication

    The team worked together and with the team mentor in the machine shop to begin creating the needles, chuck adapter, load cell adapter, and actuator connector that will be used in device. Any manufacturing unable to be completed by team members has been handled by Facilities at the University of Idaho or sent out to different machine shops for completion.


    Project Designs

    Before we could do our design matrix we had to come with different options in order to accomplish our goals, the 3 designs/prototypes below were the original 3 different designs we came up with.

    Actuator design food insecurity 2017.JPG

    Hand powered design Food Insecurity 2017.JPG

    Gas Spring Food Insecurity 2017.JPG

    Team Members[edit]

    Josh Warnick

    Josh Warnick Food Insecurity 2017.png

    My name is Josh Warnick. I am a Mechanical Engineering student at the University of Idaho. I am from Lewiston Idaho and enjoy long walks on the beach and enjoying the outdoors.


    Drew Owens

    Drew Owens Food Insecurity 2017 head shot.JPG

    I’m an electrical engineering student interested in electromagnetics and antenna design. I’m from Coeur d’Alene where I met my wife and discovered a love for woodworking.


    Spencer Hauck

    Spencer Hauck Food Insecurity 2017.JPG

    I'm from Post Falls, Idaho. He is a senior at the University of Idaho, seeking a B.S. in Mechanical Engineering. His desire is to use his knowledge to innovate new products that will improve the lives of others.


    Justin Nesbitt

    I am a Biological Engineering major from Meridian. As I have grown up, I have always enjoyed trying to figure out how things work and have been fairly successful at putting them back together again.